Safety Precautions While Working Around the Lockout/Tagout Equipment
Lockout/Tagout equipment is designed to protect employees involved in maintenance and service activities. It safeguards against the unexpected start-up of the machine and the release of stored energy, which could cause major accidents and injuries. Many companies now follow the Lockout Tagout Safety Program to prevent major accidents.
Since implementing the effective lockout program does not need a heavy investment of money and time, many companies have adopted this program. But, it is mandatory to follow certain safety precautions while working around the Lockout Tagout equipement. Or else the employees will confront too many hassles. Sometimes, it puts their lives at risk.
Do you want to know in-depth about those safety precautions? Well! Scroll down your eyes!
What are the major safety precautions to follow?
The lockout/Tagout standard needs the hazardous energy sources to be isolated and rendered inoperative before starting maintenance. These energy sources include mechanical, electrical, hydraulic, chemical, mechanical, and the force of gravity.
Overlooking an energy source has proved fatal in many situations. Even though basic training is provided to all the employees, it is mandatory to follow these safety precautions. It guarantees that your employees will be at the risk.
- Neutralize all the appropriate power at the source. For instance, you can block movable parts, disconnect electricity, and release spring energy.
- Lock out all power sources and ensure every worker has a personal lock.
- Employees involved in maintenance work should communicate about the Purpose of lockout tag-out and identify all the appropriate power sources, whether far or near the job site.
- It is always important to think, plan and check the equipment to avoid potential problems. Prior planning will make the whole process trouble-free.
Different ways to prevent safety problems
Even after following the safety precautions, accidents may happen sometimes. The shift change is the most dangerous situation on the job site with the lockout possibilities.
Whenever a worker leaves the machine without removing their personal lock, the worker coming on is left confused, and thus they tend to do the wrong things. But, there is nothing to worry about because the following ways assist in preventing those possible safety issues.
- Avoid allowing lockout devices to be removed during the personnel or shift change. Instead, reissue the work permit for every shift to allow the employees to inspect the equipment.
- Tell the workers to inspect whether the machine and its components are operationally intact before removing lockout devices.
If you want to purchase the best quality Lockout Kit and equipment for your firm, you can join hands with the leading manufacturer of Lockout Tagout products. You will get the best equipment within your budget and follow the safety precautions mentioned above.
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What Are The 6 Steps Of Lockout Tagout Programs?
If you want to ensure your work environment is safe for the workers and prevent possible safety accidents, then it is mandatory to implement lockout tagout programs. It is a mandatory program for any workplace to avoid the accidental release of hazardous energy that causes injuries and death.
Six Steps of the Lockout Tagout Program Procedure
Look below to get an in-depth understanding of the six steps of the lockout tagout program.
The purpose of the Lockout Tagout program is to increase the workplace’s safety. Working with machinery may be hazardous, but taking the necessary precautions can significantly reduce the danger.
Step 1: Preparation
Preparation is one of the major steps of the lockout tagout programs. This step is involved servicing and maintaining the lockout and Tagout machine. During this phase, an authorized employee conducts extensive research to understand the potential hazards associated with dangerous energy. It is vital to find and monitor the hazards.
Step 2 – Shutdown
As soon as the planning is complete, start the actual process of shutting down and locking out machines. It is necessary to power down the machines and equipment in the workplace for servicing and maintenance. Next, it is vital to inform any employee affected by the machine shut down, even if they would play a major role in the service or maintenance task.
Step 3 – Isolation
The next step of the lockout tagout program is to isolate the equipment or machine from any energy source. It indicates several things, including shutting a value.
Step 4 – Lockout/Tagout
Once the machine has been isolated from its energy source, the next step to follow is lockout/Tagout. It is one of the most important steps of the lockout tagout programs. The approved employee will attach the lockout devices to every energy-isolating device at this step. Then, the lockout mechanism is safely applied to the energy-isolating device.
As a result, the machine stays in the safe position and cannot move to the unsafe position except by the person doing the lockout. Here, the Tagout indicates the tag applied to the device, which contains details such as the name of the person submitting the safety lockout products.
Step 5 – Check stored energy
After the disconnection of the energy source, the machine is locked and secured. Even though it is possible to guarantee that the equipment has no dangerous energy stored and maintained safely, it is vital to check for the stored hazardous energy within the machine.
Step 6 – Isolation verification
Finally, you should ensure that you have shut down the machines, taken out the power source, and locked them out. It is time to double-check your work and ensure it is safe to continue with the equipment.
If you want to adopt the lockout tagout programs in your work environment, you should purchase the best quality Lockout Tagout Products from a reliable manufacturer. It helps you to get the best out of the lockout program.
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How to Use Electrical Lockout Devices and Equipments?
When utilized in industrial high voltage or low voltage applications, electrical lockout devices may help prevent electrical accidents by ensuring that electrical systems are properly shut off. One of the most common methods of preventing accidental or unintentional access to electrical power sources is implementing a Lockout-Tagout technique (LOTO).
Using this secure process, every person working on the same circuit or piece of equipment has a lock that they fasten to a disconnect device before starting their job.
Lockout operations are complete when the disconnect switch or isolation device is free of all locks and lockout devices, indicating that the last worker has granted permission for the line to be re-energized after the lockout operation has been completed.
Procedure to Use the Electrical Lockout Tagout Devices
A normal lockout Tagout method calls for locating all possible power sources. A qualified worker must properly inform on the scope of the operation before they shut down the line or circuit. The following are some of the methods on how to use Electrical Lockout Devices and Equipment.
Locate the process that will follow
Binders or lockout Tagout software may use in your organization. First, locate the steps to use electrical lockout devices necessary for the machine you will be working on and follow them to completion.
According to the manufacturer’s recommendations, this technique should describe the step-by-step approach for shutting down and restarting the equipment. Read More: What Are The Usage Of Electrical Plug Lockouts?
Notify any concerned persons
Any work on the equipment must complete only after all co-workers, contractors, and other parties who may inform of the project’s progress. In addition, if any adjustments need to be made to work procedures, make sure that everyone is informed of these changes.
Find all energy sources
The Lockout Tagout technique you are using should include all of the energy sources that need to be disconnected or isolated. It may even be able to produce images that reveal the specific position of the harmful energy source. Read More: Electrical Panel Lockout Switches With Safety
Turn off the machine
The lockout Tagout method should include a list of the procedures to be taken to do this and specific instructions on how to shut down the equipment. Some devices or equipment need several steps to be completed before they may be shut down. Moreover, Valve Lockout is the major equipment that is used to block harmful and hazardous materials from pipes supplies.
Lockout and tag all energy isolators
Make use of the locks and tags that have been assigned to you. In most cases, this requires permission. If more than one person is engaged in the maintenance or service of the machine or equipment, each individual must connect their lock or tag to the energy isolating device.
From the Loto Kit, using Electrical Lockout Devices and Equipment can improve employee productivity and efficiency. It also prevents issues from arising in the first place, which leads to a safer working environment.
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Keeping the work facility safe: A guide for employers
General industry workers who service and maintain the machineries are exposed to unexpected energization, startup and release of hazardous energy. The work practices can prove to be fatal if proper safety measures aren’t followed. This is where OSHA heavily focuses. OSHA’s standard 1910.147 is all about the control of hazardous energy (lockout/tagout) and requires energy control procedures for all the machines that are prone to dysfunction and could be a source of mechanical/chemical/thermal/hydraulic energy outburst.
Who has the ultimate responsibility to implement lockout safety procedure within a facility? This is perhaps the most-asked question. OSHA requires the employers to take proper steps against unexpected machinery startup and energy outbursts. But simply buying the Lockout Tagout Products is not enough. Most of the firms fall short on enabling effective procedures and fast action by employees. They do not have a set of machine-specific instructions and these instructions are generally not handy to the employees.
Follow the below mentioned steps and ensure a consistent and effective lockout safety program:
– Communication is the key: Communicate to your employees the benefits of an effective lockout program. It is your duty to instill in your employees the value of a safe working environment. Also, produce an easy-to-use set of guidelines that your employees understand.
– Make a complete list of machinery that might require lockout safety procedures. It is also important to keep your equipments in a healthy state with timely maintenance and repairs.
– Identify the energy points and label the isolation devices (valves and breaker panels).
– List and document the hardware that might be needed for to lock out and isolate machinery and equipment. Devices such as padlocks and tags.
– There’s no generic safety procedure. Make sure you document machine-specific procedures and specific steps to isolate, secure and shut it down.
– Implement comprehensive training sessions and make sure the employees have a clear understanding of safety procedures and the magnitude of hazardous energy sources within the facility.
– Sort out your workers according to their lockout responsibilities. Anyone unaware of the health hazards and safety procedure shouldn’t be allowed near the machineries but still must receive basic instructions regarding energy control. As an employer, it is your responsibility to protect all the workers.
And lastly, keep reviewing and updating your safety program. Just like machinery, a lockout safety program requires periodic reviews.
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Safety House Loto Products For Safe Work Environment
What is a Lockout/Tag out?
The logout/tag out is abbreviated as LOTO these are practices and procedures are now a days a very common practice which means shutting off the dangerous machines which contains hazardous waste like lubricating oils, smoke and degradable products which may harm the environment and not able to start them until and unless completion of maintenance or servicing work is done.Safety House Loto Products
While servicing is done hazardous energy is isolated and inoperative because if this hazardous waste is let free in the air might create a severe problem. After the service is done the service man hen locked and a tag is placed on the lock identifying the worker who has placed it which again states that this practice is a useful and safe practice for both the employee and environment as well. There are special devices designed and applied according to the nature of hazardous energy and nature of use which does not allow disposing of this hazardous waste into the open air. All these devices have the main motive of ensuring the workplace safety of all the individuals who are working under the organization.
There are various kinds tag out devices which can be used depending on the needs and interests of the hiring organizations and firms. Below stated are some different types of lockout devices with the name and nature of its use.
(1) Adjustable Ball valve locks are the most prominent devices used now a days in industry because they are easy to install and does not allow the easy disposed off the fluids nature of molecule as the application is the most simplest of all the tag out devices.
(2) Valve Lockouts are kind of caps which are placed on the rotating type valves, these are very easy to install and effective when in use.
(3) Safety Locks as the name suggest are the simple locks used at the storage areas where the hazardous waste is kept off to lock some operating rooms which are not in use of a room where the entry in only done when a person is able to fulfil the safety parameters as per required.
(4) Hubell Plugout used where the wires with plugs in front and the wires are not in use for some time. These are used to avoid the damage of the plug and as the material of the plug are plastic which may lead to damaging the environment as well.
(5) Circuit breaker lockout as the name suggest these are used where the electrical panel is installed and these helps in achieving operator safety.
Conclusion
There are many more which can be used but some of the basic tag out or lockout devices for the workplace safety are jotted down in the information stated above. Hence, we can conclude by remarking that the tag out devices can be used for the betterment of the environment of any organization as well as the proper safety of the employees working in that particular firm too.Safety House Loto Products
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Never Ignore Workplace Safety
If we say that a belonging can come in a working environment that can only be achieved or attained by keeping the employee safe, if a employee is not safe or does not have safe working environment he/she will never be happy will not religiously work for you and may commit mistakes while working, the mistake can go up to that extent that a working operator can meet with a sever accident and can lead death. Workplace Safety
Definition of Safety
Safety as the word suggest means creating safe working environment like having sufficient amount of light while doing so critical work, optimum exhaust openings while doing some job which may include use of hazardous effluents, use of gloves while working on machines, use of helmet when working on height, wearing shoes when in workshops. Ergonomics is also considered as one of the most important part of occupational health and safety as a proper layout is made and the execution is laid accordingly helps in reducing the chances of workers fatigue. This applies not only to those working on computer workstations but also to those using equipment which are controlled from one place. The principles of ergonomics apply to all workers who spend hours sitting in the same position.
There is one procedure called LOTO (Logout/Tagout) which means no equipment containing hazardous will be back into proper functioning until and unless the hazardous waste has been properly disposed off. These regulations highlight the employer’s responsibility to protect workers from hazardous energy sources, with managers encouraged to develop safety programs that are best suited to their facility. There are many kinds of the Loto Products which help in maintaining the workplace safety for the organization as well as that of the employees of the organization but also in ensuring the ignorance and prevention of various mishaps.
The application of these devices is most common in pipelines where the use of valve is frequent.
(1) Adjustable Ball Valve lockout are the locks fitted on the handles to avoid the escape of the hazardous fluids from the pipe lines.
(2) Valve locking covers are used on the valve having handle made of round shape. These are used to avoid the twisting of the handle of the valve and avoid the flow of the fluid containing element that can harm the environment.
(3) Locks and key safety systems are the system applied where there is a separate room to keep the hazardous waste and used in operating rooms as well as used in FMGC units where safety is considered the top most requirements.
(4) Circuit Breaker locks are used to avoid any accident related to electricity and used where there is complete shut down in the plant.
(5) Hubbell Plugout is the types of locks used particularly on wire having chords attached to it. Chords are nothing but special plug attached to wire to make connection in some electronic devices. The plug outs are used to cover these chords so that the chords are not broken and damaged due to any means as the material used to make chords in plastic which is very harmful for environment as it non bio degradable product.
Conclusion
In all, the loto products with time have proven to be great supporters and helpers when it comes to the safety of the firm and its people. The use of such products should be on a higher note for the sake of individual safety because nothing is more important than the health and safety of any individual be it a worker or the owner of the enterprise. Workplace Safety
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Control Heavy Electricity Flow at Your Workplace
Lockout and Tagout have been widely used by almost every small and large companies across the world to insure safety of their employees or workplace. A large range of LOTO products for preventing any kind of accident at work place and Circuit Breaker Lockout is one of them. Circuit Breaker system are specially designed to protect electrical circuits from damage caused by overload or short circuit. Control Heavy Electricity Flow
To detect the fault condition and open the circuit automatically when there is a fault is the basic function function of a circuit breaker. It is usually used as a manual energy- isolation device by manually placing it in the OFF position. Circuit Breaker system can be of any size and shape. So we will tell you about different types of Circuit Breaker Systems.
1. Types of Circuit Breaker Lockouts
2. Pin Type Circuit Breaker lockout
3. Miniature Circuit Breaker Lockout
4. Large Circuit Breaker Lockout
5. Universal Circuit Breaker Lockout
6. Circuit Breaker Lockout Kits
7. 480-600 V Breaker Lockout
8. Wall Switch Lockout
The Circuit Breaker Lockout has been designed to lockout little circuit breakers and therefore prevent accidental switch on. These devices works with all Lockout Safety padlocks and most hasps.
Instructions For Use
1. Switch “OFF” the circuit breaker handle
2. Place the lockout over the handle
3. Tighten the set screw by hand, rotate the toggle
4. Apply a lockout padlock
5. Make sure the switch is completely locked out and cannot be energized until the lockout device is removed.
Lockout India is a manufacturer of lockout products. They manufacture Lockout Tagout Products under OSHA standard.
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Five Most Cited Serious Violations As Per OSHA – I
Readers of the blog of New Delhi, India-based manufacturer of Lockout products, ‘Safety House’ would know that our wide range of products is as per OSHA. In the last bog post, we gave you an insight into top violations as cited by the federal agency of the United States Department of Labor. Today, we discuss five serious violations in detail. (For those unaware, OSHA releases a list of top serious violations every year.)
Fall Protection: Employers must provide fall protection systems. Like all other points, this is vast, but employees need to determine if walking surfaces have the strength to support employees. Walking surfaces that are over 6 feet above a lower level must be protected through guardrail/ safety net/ personal fall arrest systems. Same goes for every worker constructing a leading edge 6 feet or more above a lower level. The only exception to this rule is when an employer can ‘demonstrate’ that using these systems, on the contrary, poses greater harm. The employer in this case would be required to develop an alternate fall protection system.
Hazard Communication: This is concerned with chemical safety at workplaces. Of prime importance is the fact that hazards by chemicals must be identified, and available to/ understood by workers. Signs and right-to-know placards should be used. The requirements of the hazard communication section by OSHA are consistent with UN’s GHS, i.e. Globally Harmonized System of Classification and Labelling of Chemicals. lockout supplier
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An Insight Into OSHA Violations
While there is no Indian equivalent of OSHA, i.e., Occupational Safety and Health Administration, the United States federal agency that works towards assuring safe working conditions across US, OSHA guidelines are used the world over as benchmarks of workplace area safety. Year after year, the agency of the US Department of Labor releases a list of top ten most cited violations that it comes across during safety inspections across the country. Today, on the blog of the top manufacturer of LOTO products in India, i.e. Safety House, we discuss some of these violations, that feature in subsequent lists. Remember, these are in no particular order.
1: This is concerned with chemical safety at workplaces. Of prime importance is the fact that hazards by chemicals must be identified, and available to/ understood by workers. Signs and right-to-know placards should be used.
2: Employers must provide fall protection systems. Like all other points, this is vast, but employees need to determine if walking surfaces have the strength to support employees. Walking surfaces that are over 6 feet above a lower level must be protected through guardrail.
3: Appropriate LOTO devices must be used to prevent unexpected energization/ release of stored energy from machines.Equipment must be tested to verify the effectiveness of lockout tagout products and other energy control measures.
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10 Safety Violations At Your Work
Posted On: January 23, 2016
Categorized In: Safety / Security
Written By: Lockout India
“What’s a workplace without safety?” All the equipments we use at home are produced by machines. With people – supervisors, workers, engineers working around these machines, the issue of ‘safety’ comes into mind. Despite warnings and cautions, every year thousands of people are injured or die due to certain violations.
Violations – Safety violations refer to those infringements that are easily avoidable by following some basic steps. These violations are measured on standards set by Occupational Safety & Health Administration (OSHA). Violations occur ‘due to negligence’ or sometimes unintentionally. manufacturer of lockout products
10 Workplace Safety Violations
1. Fall Protection
This is the most frequent violation that takes place. The workers need to be provided with standard equipments like toe boards, guard rails & safety nets that prohibit ‘falling’ from heights.
2. Hazard Communication
Workers need to be identified with the chemicals they are going to interact with. The chemical importers/manufacturers need to specify the hazards caused by the chemicals they provide through packet labels and data sheets.
3. Scaffolding
This is a construction standard violation which means accidents caused by ‘faults’. The temporary support created for construction might ‘slip’ due to weak foundation or a worker might slip. This also involves employees stuck by falling objects, faulty scaffold design – connecting hardware, load capacity and suspension rope.
4. Respiratory Protection
The workers need to wear respirators to protect themselves against insufficient oxygen supply, harmful dusts, smokes, sprays & gases. Industries produce the worst of air components. These hazards might cause cancer, breathing problems and in worst cases death.
5. Lockout/Tag out
\Machines might unexpectedly start or release stored energy like electrical, thermal, pneumatic or hydraulic during maintenance & service breaks. These are easily preventable by following the ‘OSHA safety protocols’ i.e. the LOTO safety procedure.
6. Powered Industrial Trucks
The use of heavy lifting machines like mini-cranes, forklifts, platform lift trucks, motorized hand trucks and other fuel & electricity powered trucks could cause serious injuries to workers. The breaches here are: false truck identifications, in-experienced drivers, under-age workers in the trucks, un-certified equipments etc.
7. Ladders
Industrial ladders are tall, unstable & uncomfortably placed there by posing major challenges to workers. The fall or slippage could harm the workers badly. Hence, it is the duty of managers to ensure the ladder’s efficiency.
8. Machine Guarding
Moving machine parts like saws and presses could cause lacerations & burns killing workers. Therefore, all moving machines are required to be safeguarded at all times. Managers/workers must ensure that the stoppers/guards never come off.
9. Electrical – Wiring Methods
Wiring safety is necessary for every worker. Wiring methods include installation of electrical tools in the specified and safety-insured manner. Every step of wiring process like conductors, grounding, insulation or installations should be done with adequate caution by an expert.
10. Electrical – General Requirements
It covers overall safety regulations mainly on new installations. The common defiance’s include mechanical strength, safeguards, equipment durability, connection space, electrical enclosures etc. Only a professional should follow the procedures.
Safety is a ‘serious’ issue which is why Lockout India creates products that ensure safety and follow OSHA’s safety guidelines. The safety equipments of the given violations are available at our store. Plus we have a mammoth set of safety products to ensure complete protection.
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