What are the usage of lockout cabinets or stations?
Lockout stations also known as lockout cabinets are defined as the Canadian standard CSA Z460-13 which is based on the principle of control of hazardous energy lockout and other methods. This principle is about the placement of a lockout device on an energy-isolating device following an established procedure.
The mechanical means of the lockout are used to lock an individual key safely to ensure the protection of the energy isolation device in a position that limits the energization of the machine, its equipment, or the whole process.
LOTO stations are best to use to maintain the hazardous energy of different machinery. However, there are many manufacturers of loto products or lockout products that you can get for any purpose.
Why are Lockout devices important?
Such lockout devices are important because they usually work as barrier guards or guarding devices installed on any system to maintain the safety of workers while operating such systems. Such safety devices are removed for the better protection of workers, and some other alternative methods are installed to reduce the injury of workers or exposure to the unintended or accidental release of energy.
This action is taken at the time of non-routine activities, such as maintenance, repair or set-up, or removal of the jam, clogs, or misaligned feeds. The use of lockout devices or a tag out program is the only way and an important method recommended to the workers to minimize the risk of any harm in such cases.
What is the purpose of using lockout cabinets?
The lockout stations have multiple features. They are hard-wearing, user-friendly wall stations with huge storage areas to cover large facilities and make them useful for numerous departmental uses.
Due to such amazing facilities, what are the usage of lockout stations or lockout cabinets?
- Lockout or tag out stations is usually used to store lockout tag out equipment with safety measures in one place.
- These are wall mounted and made sure to secure the board in a fixed position around the energy sources so that there is no obstacle while using the device at hand.
- These devices can contact an obstacle while performing tasks required for removal, by-passing, deactivation, or safe guarding devices.
- It prevents the unintended exploitation of stored energy.
- Also, anticipate the unintended start-ups, the random motion of machinery, their equipment, or process.
Conclusion
Many lockout suppliers are providing LOTO cabinets for multiple purposes. These Lockout cabinets are now available in various sizes, shapes and can hold almost everything from hasps to padlocks. So, before deciding on lockout station, consider some essential factors like OSHA standards and the machines’ requirements to do your job in a simple way to save your time and money. And this is only possible with the help of Safety house lockouts.
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- Lockout Station
- Osha Lock
- Valve Lockout
- Key Box
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Five Most Cited Serious Violations As Per OSHA – II
Scaffolding: OSHA asks every scaffold and scaffold component to be able to support without any failure not just its own weight, but at least four times the maximum load intended to apply to it. There are of course exceptions to this rule, such as suspension ropes, used on suspension scaffolds that are non-adjustable. These should be capable of supporting at least six times the maximum weight intended to be transmitted to it.
Respiratory Protection: OSHA asks for preventing atmospheric contamination, so that occupational respiratory diseases are not caused by inhaling any harmful vapor, spray, smoke, gas, mist, fume, fog and dust. This is to be achieved by using materials that are less topic, conducting operations in an enclosed area, ventilation and other engineering control measures. If such measures are not feasible, respirators are to be provided to the workers.
Lockout Tagout: Appropriate LOTO devices must be used to prevent unexpected energization/ release of stored energy from machines.Equipment must be tested to verify the effectiveness of lockout tagout products and other energy control measures. The employer is to provide training so that the function of the energy control program is understood by the workers. This section covers the servicing of machines and equipment.
As the top manufacturer of LOTO devices, Safety House provides products like lockout tagout kit and key cabinet at reasonable prices.
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- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
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Five Most Cited Serious Violations As Per OSHA – I
Readers of the blog of New Delhi, India-based manufacturer of Lockout products, ‘Safety House’ would know that our wide range of products is as per OSHA. In the last bog post, we gave you an insight into top violations as cited by the federal agency of the United States Department of Labor. Today, we discuss five serious violations in detail. (For those unaware, OSHA releases a list of top serious violations every year.)
Fall Protection: Employers must provide fall protection systems. Like all other points, this is vast, but employees need to determine if walking surfaces have the strength to support employees. Walking surfaces that are over 6 feet above a lower level must be protected through guardrail/ safety net/ personal fall arrest systems. Same goes for every worker constructing a leading edge 6 feet or more above a lower level. The only exception to this rule is when an employer can ‘demonstrate’ that using these systems, on the contrary, poses greater harm. The employer in this case would be required to develop an alternate fall protection system.
Hazard Communication: This is concerned with chemical safety at workplaces. Of prime importance is the fact that hazards by chemicals must be identified, and available to/ understood by workers. Signs and right-to-know placards should be used. The requirements of the hazard communication section by OSHA are consistent with UN’s GHS, i.e. Globally Harmonized System of Classification and Labelling of Chemicals. lockout supplier
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- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
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Lockout Tagout And OSHA
Posted On: February 3, 2016
Categorized In: Lockout/Tagout
Written By: Lockout India
At Safety House (LOTO), we adhere to OSHA (Occupational Safety and Health Administration) guidelines while manufacturing lockout tagout/ workplace area safety/ site management products. Our range of products includes key cabinet, This blogpost would give you an insight into what OSHA is, and why following it is imperative for the safety of your employees. lockout supplier
The main federal agency of the US Department of Labor, OSHA was established in 1971 by the Congress under the Occupational Safety and Health Act. The mission of the agency is to “assure safe and healthful working conditions for working men and women by setting and enforcing standards and by providing training, outreach, education and assistance”.
OSHA’s health and safety standards are aimed at preventing accidents and accidental use of energy. The federal agency enforces the development, documentation, implementation, and enforcement of energy control procedures. It recommends that only lockout/ tagout devices authorized for a particular machinery or equipment are used, and that these devices are durable, standardized and substantial. It also asks to ensure that lockout tagout devices identify individual users. OSHA further recommends the establishment of a policy that permits only the employee who applied a LOTO device to remove it. Energy control procedures need to be inspected at least annually. Furthermore, effective training is to be provided for all employees.
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- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
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Lockout Procedures to Follow
Posted On: January 19, 2016
Categorized In: Lockout/Tagout
Written By: Lockout India
Lockout means shutting out machines. An industrial machine shuts for maintenance and servicing activities. It is carried out as a safety measure. The maintenance workers might injure themselves by their sudden startup. There is a certain lockout procedure implemented during the whole process. This process is undertaken by following every known guideline as given by OSHA.
As Lockout India creates safety equipment for such processes, we believe that you, our beloved readers should have an idea of the procedures followed during the process. Please note that the steps we are about to mention are general guidelines or sample steps. In reality, something very close to them is followed because admit it, “field work is much different”.
We need to understand 3 main criteria’s while learning the procedure.
- System – refers to the machines/equipment
- Authorized Employee – refers to the expert who carries out the full procedure
- Affected Employee – includes the workers, various staff members etc. who aren’t qualified to carry out the process
Lockout Procedures
Shutdown
1. The first step is to turn off all the energy sources from the operator’s panel. However, the authorized employee has to make sure that none of the affected employees are still operating as sudden power loss could lead to major accidents.
2. After power shut, notifying the affected employees is the next step. They are to leave their stations immediately and await further instructions.
3. The third step now is to shut down the whole system using normal stopping procedures like powering down, stoppers etc.
Lockout/Tag out
1. Firstly, isolate the system from any energy source. This process is called energy isolation.
2. Lockout and Tag out the system with appropriate safety products.
3. Release any stored energy from the springs, capacitors, hydraulics etc. This is very important as the residual energy in these parts could release automatically during maintenance and harm the crew.
4. Confirm that isolation has actually taken place by trying the equipment.
5. If system doesn’t start means it’s in lockdown mode.
Maintenance
Let the crew carry out maintenance and servicing.
In the meantime, continue your verifications through inspections, observations and tests.
Restarting the System
- After maintenance, remove all the locks and tags.
- Clear out all personnel and unnecessary items from the area.
- The main system shall be then restarted.
- Check whether all machines are working as they should.
- Finally, notify all the employees to resume their work.
One main thing to be kept in mind is that sometimes the work scale is too big meaning multiple authorized employees are involved. However, the procedure is more-or-less ‘the same’. It is unfortunate to say that despite several listed Lockout Tag out procedures, every year thousands of work infringements take place due to non-compliance of appropriate protocols. We, thereby urge all those who are reading this and work in the industry to go through the guidelines provided by OSHA in detail. In case you need further help regarding Lockout Tag out and safety-insured products, ping us!
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- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
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