How Many Types of Group Lockout Box?
Loto Group Box physically locks the complete system such as the machine, equipment, and even process in the safe mode. Lockout and Tagout is the Control of Hazardous Energy which involves with isolation of energy from the system.
What is the Benefit of Group Lockout Boxes?
The Group Lockout Boxes are storage devices used to capture keys to make effective lockout of large equipment. Moreover, all the lockout is enabled with a single padlock to secure the equipment.
Lockout devices offer the best way to easily secure the machinery equipment. These have circuit breaker lockout along with the electrical plug lockout device.
The Use of Group Lockout Box keeps all the keys safely and is enabled with the safe key storage facility. All the lockout points on Loto Box are also easily accessible.
Types of Loto Group Lockout Box
These are storage devices that can be used to capture keys for effective lockout of equipment. These lockout tagout products are certified raw materials used, so they would enhance the functionality. The lockout point on equipment is secured with a single padlock.
Master Lock Group Lock Boxes S600 Series
Normally, the Master Lock Group Lock Boxes S600 Series have 430-grade stainless steel. These can easily withstand the harshest environments as they have a tough structure with superior design features.
It makes lock boxes stronger and easier to use. The Master Lock Group Lock Boxes S600 Series has a stackable design suitable for storage. It also helps with making quick transporting of multiple boxes.
Portable Red Group Lockout Box
The Master Lock Portable Red Group Lockout Boxes are suitable for capturing the keys from lockout points. It is easier to secure a lockout point even with a single piece of equipment.
Group Boxes and Loto Kits Capture keys from lockout points and easily place them in the lockbox. The Lockout Boxes are suitable for the padlock or other fixed devices.
However, it offers flexibility for the lock. This easy-to-grip is perfect for wide areas like machinery, the safety of workers, and other equipment. Read More: Advantages & Disadvantages of Lockout Tagout
Lockout Safety Heavy Duty Lockout Box
The Lockout Safety Heavy Duty Safety Lockout Boxes provide durability as well as flexibility, ensuring better access for all parties.
Furthermore, safety Lockout Boxes are also perfect for group lockout situations. All the keys have identification tags with multiple boxes under control.
Lockout Safety Portable Red Group Box
The Group Lockout Box model ensures the machine or keys in the machine are fully secure. Moreover, it accommodates up to 7 safety locks with easy to carry around. Group Lockout Box offers the best way to lock all the parts in the machine.
You May Also Like: What is an Electrical Panel Lockout Box and Its Uses?
You May Also Like: What is the Purpose of Lockout Tagout: Advantages & Disadvantages
Top Danger Lockout Tags and Caution Labels
Many companies place a high value on maintaining a flawless locking mechanism to safeguard their employees and outsiders. These safety Danger Lockout Tags alert people to potential dangers if a machine or piece of equipment is turned on.
For businesses to identify the energy source and who is using the machine or equipment, lockout tags must be used. It serves as both a visible reminder and a physical barrier for safety reasons.
As an example of an application related to energy release, the tag may be used in conjunction with switches such as Blocks Disconnect. The Lockout Tagout Products rely heavily on tags. Lockout tags of lockout India safety house provide information about the lockout state and may identify the individual repairing it.
- The ability to withstand the conditions in which they are used
- Standardization and differentiation from other tags are key requirements for labels.
- Include specific cautions and directions.
- Securely fastened using a 50 lb pull-force-resistant, non-reusable self-locking mechanism
Top Best Danger Lockout Tags List
Lockout tags are widely available nowadays to safeguard the machine and its components; here are the top danger lockout tags. Consider many kinds of safety lockout devices and choose the most appropriate one for your business to optimize security.
Danger Caution tag
Caution tags are used when there is a low risk of death or serious injury, but there is a possible danger that may not be immediately apparent.
Do to operate tag is used by companies to ensure the safety of their workers and staff. Moreover, personnel should be informed and warned before operating the machinery or equipment to prevent accidents.
Lockout tag for machinery
This huge risk may avoid with an efficient lockout procedure. Furthermore, using the equipment lockout tag of Loto Kit is the best way to keep yourself safe while keeping the isolated energy device in the appropriate place.
The fire inspection tag
Using a fire inspection tag is the easiest way to keep track of the extinguisher’s current state. In a fire, having well-maintained extinguishers on hand is essential. Furthermore, sometimes, fire inspection tags are also used on Valve Lockout to ensure the safety of the worker.
Photo tag with a lockout
Industries use the lockout picture tag to add a photo to their lockout and safety programs. Moreover, this danger lockout tag comes with a transparent pocket where you can put your employee’s picture or ID to give safety and accident prevention a personal touch.
Scaffold tag
Employees who work on scaffolds rely on Scaffold Tags to keep themselves and their colleagues safe with the best danger lockout tags. Such things are used by businesses to protect the health and safety of their personnel. In addition, it keeps track of a variety of specifics, such as restrictions, limitations, and safety data related to a certain scaffold.
Conclusion
Business owners and peoples use the finest expertise to pick up lockout tags for industrial safety and ensure total protection. Our Safety House Loto is the best Lockout Supplier company that helps to maintain safety for your business.
You Might Also Like: Types of Lockout Tags & Its Usage for Industrial Safety
You Might Also Like: What is a Lockout Kit And Why is it Used For?
You Might Also Like: Safety House Loto Products For Safe Work Environment
What is the Purpose of Lockout Tagout: Advantages & Disadvantages
The purpose of the Lockout Tagout programme is to increase the workplace’s safety. Working with machinery may be hazardous, but taking the necessary precautions can significantly reduce the danger.
Safeguards against being crushed or injured by moving components are examples of protective measures that may implement. They may also incorporate measures to prevent electrocution from occurring.
One of the main purpose of lockout tagout programme has become so significant in many facilities’ safety systems because it gives multiple advantages to a large number of people at the same time.
What Is Lockout Tagout (LOTO) and How Does It Work?
The purpose of LOTO (Lockout Tagout) is to ensure that equipment is switched off, rendered unusable, and de-energized before it may use again.
This makes it feasible to repair and maintain the system in a safe and secure environment. The Lockout Kit is one of the most useful safety equipment collection kits that is helpful in many dangerous situations.
Lockout/Tagout procedures must follow in any workplace where equipment may unintentionally discharge potentially hazardous energy if not properly maintained.
Advantages of Lockout Tagout Products
When a person incorrectly assumes that a machine has been properly switched off, it may be a serious incident. LOTO is a means of shutting down all computers, machinery, and equipment simultaneously to protect yourself and others.
If accidents and fatalities can prevent, it is possible to decrease production time losses while increasing overall profits. The following are some of the advantages of lockout.
- Reduces the likelihood of injury occurring if machines are accidentally triggered by a mistake.
- The risk of injury or death from hazardous energy releases such as steam blasts, corrosive chemicals, and electrical arc flashes is minimized to the lowest degree possible.
- This approach saves the lives of people.
- Reduce the possibility of legal action.
- Benefits and reductions in workers’ compensation insurance premiums are offered in several counties if a firm has fewer accidents.
- Making safety a high priority at work has the effect of creating confidence and trust in people.
- Profitability
Disadvantages of Lockout Tagout
Lockout/Tagout rules and standards have been established by the Occupational Safety and Health Administration (OSHA) to protect employees, equipment, and the workplace while performing maintenance and repairs.
Read More: Importance of OSHA Standards
Unfortunately, several cases of deaths persist after considerable guidance and inspection, including shocks and missing fingers and the end of a person. The following are examples of disadvantages of lockout that might be fatal.
- Failure to de-energize the system
- The inability to remove residues from a location.
- Repeating the same mistake over and over
- Inappropriate training
- There is a shortage of equipment-specific lockout methods.
- Keys and locks that are synchronized
Moreover, make use of the Lockout Tagout system in your organization right now. When used properly, it may be a life-saving technology. It is important to protect employees from the release of hazardous energy when maintaining machinery or equipment by following the lockout Tagout procedures.
Popular Safety House Loto Products
>> Valve Lockout
>> Lockout hasp
>> Key Box
You Might Also Like: What is a Lockout Kit And Why is it Used For?
You Might Also Like: Common Yet Useful Lockout Devices
How to Use Electrical Lockout Devices and Equipments?
When utilized in industrial high voltage or low voltage applications, electrical lockout devices may help prevent electrical accidents by ensuring that electrical systems are properly shut off. One of the most common methods of preventing accidental or unintentional access to electrical power sources is implementing a Lockout-Tagout technique (LOTO).
Using this secure process, every person working on the same circuit or piece of equipment has a lock that they fasten to a disconnect device before starting their job.
Lockout operations are complete when the disconnect switch or isolation device is free of all locks and lockout devices, indicating that the last worker has granted permission for the line to be re-energized after the lockout operation has been completed.
Procedure to Use the Electrical Lockout Tagout Devices
A normal lockout Tagout method calls for locating all possible power sources. A qualified worker must properly inform on the scope of the operation before they shut down the line or circuit. The following are some of the methods on how to use Electrical Lockout Devices and Equipment.
Locate the process that will follow
Binders or lockout Tagout software may use in your organization. First, locate the steps to use electrical lockout devices necessary for the machine you will be working on and follow them to completion.
According to the manufacturer’s recommendations, this technique should describe the step-by-step approach for shutting down and restarting the equipment. Read More: What Are The Usage Of Electrical Plug Lockouts?
Notify any concerned persons
Any work on the equipment must complete only after all co-workers, contractors, and other parties who may inform of the project’s progress. In addition, if any adjustments need to be made to work procedures, make sure that everyone is informed of these changes.
Find all energy sources
The Lockout Tagout technique you are using should include all of the energy sources that need to be disconnected or isolated. It may even be able to produce images that reveal the specific position of the harmful energy source. Read More: Electrical Panel Lockout Switches With Safety
Turn off the machine
The lockout Tagout method should include a list of the procedures to be taken to do this and specific instructions on how to shut down the equipment. Some devices or equipment need several steps to be completed before they may be shut down. Moreover, Valve Lockout is the major equipment that is used to block harmful and hazardous materials from pipes supplies.
Lockout and tag all energy isolators
Make use of the locks and tags that have been assigned to you. In most cases, this requires permission. If more than one person is engaged in the maintenance or service of the machine or equipment, each individual must connect their lock or tag to the energy isolating device.
From the Loto Kit, using Electrical Lockout Devices and Equipment can improve employee productivity and efficiency. It also prevents issues from arising in the first place, which leads to a safer working environment.
These are the Popular Safety House LOTO Products
>> MCB Lockout
>> Group Lockout Box
>> Scaffold Tag
Elements Of OSHA’s Lockout-Tagout Standard
The elements of Osha Lockout Tagout Standard (29 CFR 1910.147) is a 4-page general industry standard, which was first published in 1989. It was formulated with the single aim of preventing accidental startups of machineries and equipments during their maintenance or service. It lays importance on isolating hazardous energy sources and rendering them isolated. The energy sources include hydraulic, thermal, electrical (stored and active current), chemical, gravitational force, pneumatic and mechanical.
A lockout/tagout program includes 3 basic elements:
1. Written Procedures: These written procedures communicate important information workers involved in lockout/tagout procedures and identify what needs to be done and when. They also prescribe the processes of shutdown, isolation and applying and removing lockout/tagout. Such procedures are only needed for machineries with 2 or more energy sources.
The following should be clearly specified:
– Specific machineries and their shutdown/isolation processes
– Where the lockout devices are installed
– How to de-energize stored energy
– How isolation needs to be verified
2. Training Programs: Training is mandatory for two types of employees, namely authorized employees and affected employees, where the former the people who maintain and service machineries and are qualified enough to control hazardous energies, and the latter are those work in close proximity to the machines/equipments being serviced or repaired under lockout/tagout and need to understand the hazards involved.
3. Timely Audits: Periodic audits ensure that the energy control procedures continue to be correctly implemented, the workforce do not deviate from the procedures and are familiar with their responsibilities. It must take place at least annually. These are also helpful in correcting procedural inadequacies.
Basic steps to lockout/tagout program:
1. Preparation – Think and Plan: Think through the entire procedure. Identify the energy sources that must be controlled and the methods which would be used.
2. Communicate and Notify: The authorized personnel needs to communicate the following to the affected employees:
– The machine that would be locked out and why
– How long will the process take
– Name of the employee responsible for lockout
– Who needs to be contacted for further information
3. Neutralizing the Equipments: It involves disconnecting the electricity, blocking the movable parts, releasing the spring energy, draining or bleeding hydraulic/pneumatic lines and lowering the suspended parts to rest positions.
4. Locking Out: Use lockout devices specific to the machinery. There should be as many locks as the people involved in the process and each person should have a personal lock and key placed on the machinery. Further, it should be noted that locks can only be unlocked by those who installed them.
5. Tagging Out: Tag the machineries, controls, and suspended parts. Tags should also include the contact details of and reasons for locking out.
Verify: Before you continue further, verify if the setup is completely locked out or not.
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
Enquire Now
Common Yet Useful Lockout Devices
1. Circuit Breaker Lockout Devices: These are automatic electrical switches that are designed to protect circuit boards from overload or short circuit. At Lockout India, circuit breakers are designed to work on most varieties of breakers including single-pole and multi-pole breaker specifications.
These are used to isolate a given breaker in a panel so there’s no further need to lockout the entire breaker. Molded from durable plastics, their basic task however is to detect faulty conditions and automatically open the circuit.
2. Valve and Pneumatic Lockout Devices: Just like electricity, gases and fluids can be significantly hazardous. They tend to move at tremendous pressures and can severely injure if released inappropriately. Valve lockout devices are designed to isolate such hydraulic energy sources. There are different types of available valves such as ball valves, butterfly valves, gate valves, and pneumatic disconnects.
3. Plug Lockout Devices: Portable cords and connected plugs are a common site in work facilities. However, it is important to isolate such electrical sources into a socket using a power plug if one needs to comply with OSHA’s standards.
Our secure design locks onto prongs to prevent them from getting inserted into wall outlets. It can be used with your existing lockout hasps and padlocks.
4. Cable Lockout Devices: This device secures, holds, and locks out electrical power handles and gate valves. Cable lockout devices are conveniently isolated energy and are easy to use. They further ensure successful lockout across multiple energy sources and stop the workforce from actualizing devices while the maintenance is being carried out.
5. Lockout Hasp: Hasp lockout devices are an integral part of a successful safety program. They provide multi-person lockout and multiple padlocks can be applied hasps, allowing the energy to be isolated by more than one worker at a time.
Energy cannot be worked upon until each worker unlocks the padlock. Our wide range of hasps includes dielectric hasps, dual jaw hasps, electroplated hasps, labeled hasps, premier lockout hasps, and non-conductive hasps.
When are these devices used?
– While machinery is being serviced or maintained
– While installing new equipments and machineries
– When a safety device needs to be bypassed or removed
– Moving machineries and equipments
– Any machinery prone to unexpected start-up
Most importantly, whenever a lockout safety device is applied to a machinery, it must remain under exclusive observation and shouldn’t be removed by any unauthorized personnel. manufacturer of lockout products
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
Enquire Now
Also read: How to Use Electrical Lockout Devices and Equipment?
Also read: Types of Lockout Tags & Its Usage for Industrial Safety
Electrical Panel Lockout Switches With Safety
Electrical Panel as the name suggests are the systems which distribute the units of electricity to various electricity circuits due to which the other name is given to electrical panel that is distribution board. These panels are in robust in construction, rectangular in shape and vary in sizes according to the type of system which is to be imparted in the organization. When these Electrical panel lockout are not in use from the safety point of view lockout devices are used to avoid any miss happening to take place or any accident to occur which may lead to sudden death of any individual due to electrical shocks.
The Lockout devices that are very common now days and used in many industries for the purpose of safety are being described in the information stated below.
(1) MCB (Miniature Circuit Breaker) / Circuit Breaker Lockout Device very common lockout device, prevents the circuit breaker toggle from being turned on. It is then fit with an appropriate padlock to prevent unauthorized removal.
(2) Electrical Panel Lockout Device as the name suggest device with tough, lightweight, dielectric thermoplastic bodies that completely enclose the electrical plug thus protecting against accidental reconnection.
(3) Pendant Lockout device is used to lock large electrical connectors and control the hoist.
(4) Electrical Panel Lockout is used on switches where there is no inbuilt lockout provision. They consist of removable push button and rotary switch covers, which is secured with a padlock or hasp and this cover prohibits access to a switch or control on the electrical panel. They use transparent bases and cover that allow visibility of nameplates and labels.
(5) Panel Lockout is rectangular strip which is attached to the panel cover and the rectangular strip is encapsulated by the device preventing the panel cover from being removed. The circuit breakers remain locked off while work is being done. The Panel Lockout comes with a brass padlock and reusable tagout. Panel Lockout can also be used to prevent accidental shutdowns of critical equipment by keeping unauthorized persons from accessing electrical circuit breaker panels, security panels, and data centre panels and associated pull boxes.
(6) Electrical panel lockout with square base these are covering provided on the electrical button which is spring operated, these are used to avoid accidentally pressing the button.
The Lockout Tagout Products are a great way to ensure the workplace safety of the organizations as well as the individuals. There are many world pioneers in lockout/ tagout items and administrations that offer a wide scope of strong, simple to-utilize lockout gadgets that cover most mechanical and electrical applications. Many of them cover the other basic parts of an agreeable, viable vitality control program by giving imaginative answers for preparing workers, making reported methodology, and recognizing vitality sources. Many of these devices help various kinds of organizations with restricted assets rapidly get their program up to speed, guaranteeing that lockout exercises are executed in a way that advances ideal well-being while augmenting productivity and lessening downtime.
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Hasp
Enquire Now
All About Ball Valve Lockout Devices
A work facility is an inexhaustible source of hazardous energy. Energy sources include electrical, hydraulic, mechanical, pneumatic, thermal, etc. and can be detrimental to work forces within the premises. A lot of industrial mishappenings around the world are caused by unexpected energy release and unanticipated equipment startup.ball valve lockout devices
A lockout safety method locks out such energy-isolating devices and ensures that they cannot be operated until the lockout device is removed. It simply aims at improving safety, maintaining compliance and encouraging sustainability. However daunting it might seem, it’s imperative that all the layers of the organization work towards implementing a sustainable lockout safety program. Without seamless cooperation, a lockout system would fall apart.
Of all the safety Lockout Tagout Products, today, we’ll discuss about Ball Valve Lockout. Ball Valve is a quarter-turn, straight-through valve that suitably transfers liquids, compressed air, clean gas and slurries (liquids with suspended solids). It uses a hollow and perforated ball to control the flow through it. The ease of operation, repair and versatility that comes with ball valves is what leads to its extensive industrial use. Ball valves have a round closure element that permits consonant sealing stress. Getting its name from the ball that rotates within to close and open the valve, these devices are used where a taut shut-off is required and are a fine source for control applications. Durable and reliable even after jagged use, these safety devices are often preferred to gate and globe valves. Ball valves involve the use of materials such as nylon, delrin, synthetic rubbers and polymers and that imparts an excellent sealing ability. However, there is a potential of wear on the seats and it renders it unsuitable for throttle applications.
Types of Ball Valves:
Valve operation in each type remains the same. The only difference is how these valves are manufactured and assembled. Each design has its own benefits.
– Split body Ball Valve
– Top entry Ball Valve
– End entry Ball Valve
– Double trunnion Ball Valve
– 3-piece Ball Valve
– Lubricated/Non-lubricated Ball Valve
Advantages that a ball valve renders:
– Smooth and straightforward actuation
– Swift opening and closing
– More compact and lighter than a gate valve
– Bubble-tight service
– Wide choices, thus allowing flexibility
– Multi-port designs
– Reliable in high-temperature and high-pressure applications
Used in a variety of applications such as gas processing and storage, fire safe protection services, chlorine manufacturing, and flowing systems, ball valves. Some typical applications are:
– Low point drains in fluid services
– High-point vents in fluid services
– Instrument root valves
– Steam service
– Feed water systems
At Lockout India, it’s all about committing to quality, performance and service. We are the leading manufacturer of various types of Ball Valve Lockout devices and our products satiate different industrial requirements and convincingly control the flow of diverse gases and fluids.
Checkout Our Other Lockout Tagout Products:
- Lockout Kit
- Group Lockout Box
- Lockout Station
Enquire Now
Keeping the work facility safe: A guide for employers
General industry workers who service and maintain the machineries are exposed to unexpected energization, startup and release of hazardous energy. The work practices can prove to be fatal if proper safety measures aren’t followed. This is where OSHA heavily focuses. OSHA’s standard 1910.147 is all about the control of hazardous energy (lockout/tagout) and requires energy control procedures for all the machines that are prone to dysfunction and could be a source of mechanical/chemical/thermal/hydraulic energy outburst.
Who has the ultimate responsibility to implement lockout safety procedure within a facility? This is perhaps the most-asked question. OSHA requires the employers to take proper steps against unexpected machinery startup and energy outbursts. But simply buying the Lockout Tagout Products is not enough. Most of the firms fall short on enabling effective procedures and fast action by employees. They do not have a set of machine-specific instructions and these instructions are generally not handy to the employees.
Follow the below mentioned steps and ensure a consistent and effective lockout safety program:
– Communication is the key: Communicate to your employees the benefits of an effective lockout program. It is your duty to instill in your employees the value of a safe working environment. Also, produce an easy-to-use set of guidelines that your employees understand.
– Make a complete list of machinery that might require lockout safety procedures. It is also important to keep your equipments in a healthy state with timely maintenance and repairs.
– Identify the energy points and label the isolation devices (valves and breaker panels).
– List and document the hardware that might be needed for to lock out and isolate machinery and equipment. Devices such as padlocks and tags.
– There’s no generic safety procedure. Make sure you document machine-specific procedures and specific steps to isolate, secure and shut it down.
– Implement comprehensive training sessions and make sure the employees have a clear understanding of safety procedures and the magnitude of hazardous energy sources within the facility.
– Sort out your workers according to their lockout responsibilities. Anyone unaware of the health hazards and safety procedure shouldn’t be allowed near the machineries but still must receive basic instructions regarding energy control. As an employer, it is your responsibility to protect all the workers.
And lastly, keep reviewing and updating your safety program. Just like machinery, a lockout safety program requires periodic reviews.
Checkout Our Other Lockout Tagout Products:
- Valve Lockout
- MCB Lockout
- Lockout Padlocks
Enquire Now
Miniature Circuit Breaker (MCB) Lockout System
A fuse, as we all know, needs to be replaced once operated. These days, most of the circuits come with an alternative and that is a Miniature Circuit Breaker (MCB). An MCB Lockout is an electromagnetically device which operates as an automatic switch and protects an electrical circuit from damage caused by excess current or overheating, generally caused by a short-circuit or a faulty design. Unlike a fuse, when an overload is detected, an MCB doesn’t have to be replaced. It can be reset, either manually or automatically and continue to function and thus offers an improved functioning and operational safety without additional costs. In a nutshell, an MCB functions as a switch that automatically turns off when the flowing current passes the allowed limit.
A miniature circuit breaker comprises of two contacts, fixed and moveable. A solenoid forces the moveable contact to disconnect from the fixed one whenever the current exceeds the allowed limit, thereby stopping the current flow through the circuit. This mechanism protects from current over load. However, a bi-metallic strip is used to protect from overheating and increase in temperature. The overload causes the temperature to rise and subsequently, the bi-metallic strip heats and deflects. The deflection then releases the trip latch and separates the contacts.
Miniature circuit breakers serve two purposes. They function as a fuse and as a switch. By toggling the switch to the ‘off’ position, the circuit can be opened for safety and maintenance purposes. Before the maintenance process begins, miniature circuit breakers need to be locked and tagged out. This ensures that they are not accidentally reactivated while maintenance is still in process.
While there are numerous companies dealing in lock out devices, Lockout India manufactures safe, effective and reliable universal miniature circuit breakers lockout devices that work on most circuit breakers throughout the world. They comply with OSHA’s safety standard 1910.147 and ensure that electrical energy sources are locked out for optimum work safety. These lockout devices are manufactured using durable plastics and effectively lock out the circuit breakers. These can be used for single, double, triple and quadruple pole MCB and can be easily installed using a screwdriver.
Checkout Our Other Lockout Tagout Products:
- MCB Lockout
- Lockout Padlocks
- Scaffold Tag
Enquire Now
