All About Ball Valve Lockout Devices
A work facility is an inexhaustible source of hazardous energy. Energy sources include electrical, hydraulic, mechanical, pneumatic, thermal, etc. and can be detrimental to work forces within the premises. A lot of industrial mishappenings around the world are caused by unexpected energy release and unanticipated equipment startup.ball valve lockout devices
A lockout safety method locks out such energy-isolating devices and ensures that they cannot be operated until the lockout device is removed. It simply aims at improving safety, maintaining compliance and encouraging sustainability. However daunting it might seem, it’s imperative that all the layers of the organization work towards implementing a sustainable lockout safety program. Without seamless cooperation, a lockout system would fall apart.
Of all the safety Lockout Tagout Products, today, we’ll discuss about Ball Valve Lockout. Ball Valve is a quarter-turn, straight-through valve that suitably transfers liquids, compressed air, clean gas and slurries (liquids with suspended solids). It uses a hollow and perforated ball to control the flow through it. The ease of operation, repair and versatility that comes with ball valves is what leads to its extensive industrial use. Ball valves have a round closure element that permits consonant sealing stress. Getting its name from the ball that rotates within to close and open the valve, these devices are used where a taut shut-off is required and are a fine source for control applications. Durable and reliable even after jagged use, these safety devices are often preferred to gate and globe valves. Ball valves involve the use of materials such as nylon, delrin, synthetic rubbers and polymers and that imparts an excellent sealing ability. However, there is a potential of wear on the seats and it renders it unsuitable for throttle applications.
Types of Ball Valves:
Valve operation in each type remains the same. The only difference is how these valves are manufactured and assembled. Each design has its own benefits.
– Split body Ball Valve
– Top entry Ball Valve
– End entry Ball Valve
– Double trunnion Ball Valve
– 3-piece Ball Valve
– Lubricated/Non-lubricated Ball Valve
Advantages that a ball valve renders:
– Smooth and straightforward actuation
– Swift opening and closing
– More compact and lighter than a gate valve
– Bubble-tight service
– Wide choices, thus allowing flexibility
– Multi-port designs
– Reliable in high-temperature and high-pressure applications
Used in a variety of applications such as gas processing and storage, fire safe protection services, chlorine manufacturing, and flowing systems, ball valves. Some typical applications are:
– Low point drains in fluid services
– High-point vents in fluid services
– Instrument root valves
– Steam service
– Feed water systems
At Lockout India, it’s all about committing to quality, performance and service. We are the leading manufacturer of various types of Ball Valve Lockout devices and our products satiate different industrial requirements and convincingly control the flow of diverse gases and fluids.
Checkout Our Other Lockout Tagout Products:
- Lockout Kit
- Group Lockout Box
- Lockout Station
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An Insight Into OSHA Violations
While there is no Indian equivalent of OSHA, i.e., Occupational Safety and Health Administration, the United States federal agency that works towards assuring safe working conditions across US, OSHA guidelines are used the world over as benchmarks of workplace area safety. Year after year, the agency of the US Department of Labor releases a list of top ten most cited violations that it comes across during safety inspections across the country. Today, on the blog of the top manufacturer of LOTO products in India, i.e. Safety House, we discuss some of these violations, that feature in subsequent lists. Remember, these are in no particular order.
1: This is concerned with chemical safety at workplaces. Of prime importance is the fact that hazards by chemicals must be identified, and available to/ understood by workers. Signs and right-to-know placards should be used.
2: Employers must provide fall protection systems. Like all other points, this is vast, but employees need to determine if walking surfaces have the strength to support employees. Walking surfaces that are over 6 feet above a lower level must be protected through guardrail.
3: Appropriate LOTO devices must be used to prevent unexpected energization/ release of stored energy from machines.Equipment must be tested to verify the effectiveness of lockout tagout products and other energy control measures.
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Checkout Our Other Lockout Tagout Products:
- Lockout Hasp
- Group Lockout Box
- Lockout Station
- Valve Lockout
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10 Safety Violations At Your Work
Posted On: January 23, 2016
Categorized In: Safety / Security
Written By: Lockout India
“What’s a workplace without safety?” All the equipments we use at home are produced by machines. With people – supervisors, workers, engineers working around these machines, the issue of ‘safety’ comes into mind. Despite warnings and cautions, every year thousands of people are injured or die due to certain violations.
Violations – Safety violations refer to those infringements that are easily avoidable by following some basic steps. These violations are measured on standards set by Occupational Safety & Health Administration (OSHA). Violations occur ‘due to negligence’ or sometimes unintentionally. manufacturer of lockout products
10 Workplace Safety Violations
1. Fall Protection
This is the most frequent violation that takes place. The workers need to be provided with standard equipments like toe boards, guard rails & safety nets that prohibit ‘falling’ from heights.
2. Hazard Communication
Workers need to be identified with the chemicals they are going to interact with. The chemical importers/manufacturers need to specify the hazards caused by the chemicals they provide through packet labels and data sheets.
3. Scaffolding
This is a construction standard violation which means accidents caused by ‘faults’. The temporary support created for construction might ‘slip’ due to weak foundation or a worker might slip. This also involves employees stuck by falling objects, faulty scaffold design – connecting hardware, load capacity and suspension rope.
4. Respiratory Protection
The workers need to wear respirators to protect themselves against insufficient oxygen supply, harmful dusts, smokes, sprays & gases. Industries produce the worst of air components. These hazards might cause cancer, breathing problems and in worst cases death.
5. Lockout/Tag out
\Machines might unexpectedly start or release stored energy like electrical, thermal, pneumatic or hydraulic during maintenance & service breaks. These are easily preventable by following the ‘OSHA safety protocols’ i.e. the LOTO safety procedure.
6. Powered Industrial Trucks
The use of heavy lifting machines like mini-cranes, forklifts, platform lift trucks, motorized hand trucks and other fuel & electricity powered trucks could cause serious injuries to workers. The breaches here are: false truck identifications, in-experienced drivers, under-age workers in the trucks, un-certified equipments etc.
7. Ladders
Industrial ladders are tall, unstable & uncomfortably placed there by posing major challenges to workers. The fall or slippage could harm the workers badly. Hence, it is the duty of managers to ensure the ladder’s efficiency.
8. Machine Guarding
Moving machine parts like saws and presses could cause lacerations & burns killing workers. Therefore, all moving machines are required to be safeguarded at all times. Managers/workers must ensure that the stoppers/guards never come off.
9. Electrical – Wiring Methods
Wiring safety is necessary for every worker. Wiring methods include installation of electrical tools in the specified and safety-insured manner. Every step of wiring process like conductors, grounding, insulation or installations should be done with adequate caution by an expert.
10. Electrical – General Requirements
It covers overall safety regulations mainly on new installations. The common defiance’s include mechanical strength, safeguards, equipment durability, connection space, electrical enclosures etc. Only a professional should follow the procedures.
Safety is a ‘serious’ issue which is why Lockout India creates products that ensure safety and follow OSHA’s safety guidelines. The safety equipments of the given violations are available at our store. Plus we have a mammoth set of safety products to ensure complete protection.
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
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Workplace Safety – The Introduction
Posted On: December 31, 2015
Categorized In: Safety / Security
Written By: Lockout India
Welcome to Lockout India. In this post which is our first, we will try and evaluate the basics of workplace safety, what we do & how we can help. The aspect of workplace safety we are talking about is the hazards caused by machines. A concept called “Energy Isolation” persists to verify the protocols. So what are the hazards? Who takes care of the procedure? What do we do? All your questions will be answered here. The hazard safety is an issue strictly limited to industries and factories. manufacturer of lockout products
What are the Hazards?
Hazards are provoked by energy. Since, all industrial machines require energy of some type (electrical, hydraulic, kinetic etc.), during service breaks and maintenance works; the machines need to be shut-off completely. However, machines running on power could start without warning (unexpectedly) or release the residual energy. Such instances could and have lead to fatal injuries and death of workers.
Some hazardous injuries are: Body fracture, Electrocution, Burns, Cutting, Crushing, Amputations etc. The fatality of the injury depends on the amount of pressure the machine dictates. This is to be avoided in any circumstance using the safety protocols.
The Safety Protocols
In an Ezine Article, we have given a sight into the Energy Isolation process. The safety procedure is known as LOTO procedure (Lockout- Tag out). OSHA also known as Occupational Safety & Health Administration is a prime organization of the United States Department of Labor whose aim is to ‘ensure a safe & healthy environment for workers enforced by certain standards. OSHA includes some definitions and gives out measures to be implemented during Energy Isolation.
Our Inclusion
Lockout India understands the importance of workplace safety and hence develops a wide range of products to fulfill that aim. All our Lockout Tagout products are CE certified that fit OSHA’s safety standards perfectly. Also, one other thing that has not been mentioned above is Tag out. Tag out means stamping a machine as closed. The “Warning” tag put up involves the person’s name, reason for tag and time. Also, some other types of tags are also included like ‘Danger’ tag, ‘do not start’ tag & ‘closed’ tag.
Our Products
Take a look at our extensive range of products. There are solutions for everything. There are group lockout boxes, hasps, valves, MCB lockouts, key cabinets, isolation padlocks, circuit breakers etc. Just scroll the pages or find your product with the advanced search option, add multiple products into the cart and get going with proofing your workplace.
Our aim apart from providing safety-insured products is “Customer Satisfaction”. By providing everything that the customer wants with his/her utmost satisfaction would make us proud. Stay tuned!
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
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